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“We are committed to completely replacing SUPs with PLA”
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Monday, 12 May, 2025, 08 : 00 AM [IST]
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 India is emerging as a key PLA manufacturing hub, with substantial investment in bio-based polymer production. Companies are adopting biodegradable, recyclable, and compostable packaging to comply with regulations and meet consumer demand, said Shweta Suryawanshi, general manager, business development - PLA, Balrampur Chini Mills, in an email interaction with Nandita Vijayasimha. Excerpts:
What made Balrampur Chini Mills take on to commission India’s first industrial scale biopolymer plant & also set a new global benchmark?
Balrampur Chini Mills (BCML) is stepping into the future of sustainable manufacturing in India by launching the country's first industrial-scale biopolymer plant. Nestled in Kumbhi, Uttar Pradesh, the ground-breaking project symbolises a profound investment of Rs 2,850 crore in a world where renewable resources and environmental responsibility reign supreme. The driving force behind this initiative encompasses sustainability, innovation, economic impact, and a harmonious alignment with supportive government policies.
Production of Polylactic Acid (PLA), a biopolymer, known for its 100% industrial compostable nature and bio-based composition. This is a response to the urgent global call for action against plastic pollution and fossil fuel dependency. By offering a viable alternative to traditional single-use plastics, the plant becomes a beacon of hope for a more sustainable future.
The plant's strategic position alongside BCML's existing sugar factory promotes a fully integrated production process. Utilising sugarcane as a raw material and powering operations with renewable energy, we are setting a standard for environmentally-conscious manufacturing. The approach minimises waste and maximises resource utilisation, embodying the essence of a circular economy.
In addition to its environmental benefits, the biopolymer plant harbours significant economic potential. With an annual capacity of 80,000 tonne, it not only delivers eco-friendly materials but also plays a vital role in waste management. The compostable properties of polylactic acid enable innovative recycling pathways, including chemical recycling and thermophilic anaerobic digestion (TAD), further enhancing the plant's economic value proposition and contributing to a circular economy. Uttar Pradesh’s Bioplastic Industry Policy provides essential incentives and encouragement, reflecting a proactive commitment to sustainable innovation.
How soon would the company be able to position itself as a viable alternative to the Single Use Plastic items (SUP), such as straws, disposable cutlery, food trays, bottles, curd cups, and carry bags?
With the launch of India’s first industrial-scale biopolymer plant, we are creating a movement for a sustainable future. BCML is actively collaborating with businesses, industries, and consumers to create widespread awareness about Polylactic Acid products as an eco-friendly, compostable alternative to traditional plastics. We are positioning PLA as the go-to solution for SUPs.
Through strategic partnerships with major players in retail, food, and hospitality, BCML is driving early adoption, showcasing real-world success stories, and cementing its market presence. We understand that sustainability is a shared responsibility. Hence the company is working hand-in-hand with the Union and State Governments besides private organisations to align with national goals for phasing out SUPs. It is working by supporting stricter enforcement of SUP bans and proposing progressive policies to incentivise the use of biopolymers, by generating awareness of circular economy.
By 2027, we are committed to completely replacing SUPs with PLA-based alternatives across multiple sectors, leveraging its innovative manufacturing processes and the plant’s 80,000 tonne annual capacity.
By 2030, we will expand its focus to replacing PET bottles and food trays, particularly within the hospitality industry, a sector ripe for transformation. These milestones are not just aspirational, but we are optimistically working on it. The company is advocating for strict government enforcement to ensure compliance and accelerate the transition away from plastics.
How would the company be aligning with the ‘Atmanirbhar Bharat’ & ‘Swachh Bharat’ initiatives, to increase India’s global reputation in sustainable manufacturing for foodservice ware?
By utilising domestic raw materials and efficient waste management strategies, BCML bolsters India's capacity to manufacture high-quality, sustainable alternative. This initiative not only supports India's economic independence but also establishes BCML as a leader in eco-friendly manufacturing, reducing dependence on foreign imports and reinforcing the vision of ‘Atmanirbhar Bharat’. Our PLA project directly supports the aims of ‘Swachh Bharat’ (Clean India) by implementing robust recycling and segregation policies; the project helps reduce landfill waste and encourages responsible disposal. Collaboration with local NGOs and waste pickers further strengthens the initiative by creating employment opportunities and fostering community-led waste management efforts.
Specific to the food processing industry large-scale PLA adoption has to happen across sectors like packaging and foodservice ware. Elaborate.
Large-scale adoption of PLA in the food processing industry is transforming sustainability across key sectors like packaging and hospitality industries. PLA is increasingly used for biodegradable food packaging, reducing reliance on traditional plastics. It offers durability, transparency, and compostability, making it ideal for fresh produce, ready-to-eat meals, and food & beverage containers. Restaurants, catering services, and QSRs (Quick-Service Restaurants) are switching to PLA-based utensils, plates, cups, straws and lids. These eco-friendly alternatives help lower plastic waste and align with global sustainability goals. By integrating PLA into these sectors, the industry supports circular economy initiatives, lowers carbon footprints, and promotes responsible waste management, strengthening India's reputation in sustainable manufacturing.
What is the acceptance of PLA globally and where would India stand in terms of this manufacturing?
Globally, PLA is increasingly accepted as a sustainable alternative to conventional plastics, particularly in packaging, foodservice ware, medical transplants and textiles. Many countries are opting for biopolymer-based solutions to mitigate plastic pollution and bolster circular economy initiatives. India is emerging as a key PLA manufacturing hub, with substantial investment in bio-based polymer production. We are developing the country’s first industrial-scale PLA plant. These developments position India as a competitive force in the global PLA market, reducing import dependence and reinforcing its commitment to sustainability.
How would you view the current scene for foodservice and food processing packaging?
The foodservice and food processing packaging industry is experiencing significant change, driven by sustainability concerns, innovative materials, and ease of use for consumers. A key focus is on sustainability and EPR (Extended Producer Responsibility) policies enforced by governments, with companies increasingly adopting biodegradable, recyclable, and compostable packaging to comply with regulations and meet consumer demand.
What are the visible trends you sight?
The push for eco-friendly materials continues, with increased adoption of compostable, and recyclable packaging. Companies are focusing on reducing plastic waste and enhancing circular economy practices. PLA based paper packaging, advances in coatings and treatments are improving durability and barrier properties.
QR codes, RFID tags, and freshness indicators are becoming more common, from enhancing traceability, inventory management factor. With the rise of online food delivery, packaging is now a marketing tool for customer engagement. Brands are investing in personalised designs to enhance customer experience.
Would the packaging for foodservice ware be a different division in the company?
Many foodservice ware companies typically manage packaging through a separate division. This structure allows for specialised focus on compliance, expertise in materials, innovation in packaging technology, and efficiency in the supply chain. Such an arrangement not only supports needs of food packaging but also positions the company to react effectively to market trends and regulatory requirements.
Packaging for foodservice ware requires specific knowledge of materials that comply with food safety regulations. This expertise is crucial to ensure that packaging materials do not impart harmful substances to food, necessitating a dedicated division.
Food packaging must adhere to strict safety and health regulations, such as FSSAI and FDA. This legal framework imposes unique requirements that may not align with other business operations, making a separate packaging division essential.
The rapidly evolving nature of packaging technology, particularly in response to sustainability demands, often requires a separate R&D team. These teams are responsible for exploring new materials and methods, like active and intelligent packaging, which enhance food preservation and safety.
A dedicated packaging division allows for streamlined logistics that cater specifically to packaging needs, optimising cost and performance. The distinct role of packaging in branding and marketing, especially with the rise of sustainable products, is increasing the need for a dedicated team that can tailor packaging solutions to shifting consumer preferences and regulatory landscapes.
Would the company look at dedicated workforce qualified in the field of packaging?
A focus on a dedicated workforce with qualifications in packaging is not only beneficial but necessary for 360-degree growth. This approach supports regulatory compliance, innovation, sustainability, and overall operational excellence, preparing the company to thrive in a competitive market.
What are the likely future efforts of the company on this front?
The company plans to focus on several key initiatives in the food packaging sector to stay competitive. It is emphasising on compostable and recyclable materials made of PLA, to meet consumer demand for eco-friendly options. The use of QR codes for additional product information and gamification will enhance consumer experience and brand loyalty. Partnerships with suppliers and stakeholders in the supply chain will be crucial for developing sustainable and innovative solutions. Industry collaboration can drive research and improve material science. The company will prioritise compliance with environmental regulations and adapt to changing consumer trends, focusing on initiatives that support circular economy principles. Continuous investment in research and development will be key to pioneering technologies, ensuring the company maintains its competitive edge.
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