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New yeast-based texturiser holds eggless answer for gluten-free products
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Tuesday, 17 September, 2024, 08 : 00 AM [IST]
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Wageningen, The Netherlands
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FoodTech pioneer revyve, B V launches its next-generation gluten-free ingredient line made from baker’s yeast. The new egg replacer delivers excellent texturising functionalities and is fully neutral in flavour and colour.
This launch will accelerate the company’s expansion into new food categories, fulfilling demands for clean-label, sustainable texturising ingredients to replace eggs, especially in gluten-free products. Being allergen-free, the new ingredient enables commercialisation in categories such as sauces and potato products where gluten poses a barrier to entry. Additionally, its neutral flavour profile makes it ideal for flavour-sensitive products, such as sweet baked goods and confectionery.
Eggs are effective and practically indispensable texturisers and binders, used in countless food products. However, with increasing emphasis on sustainability and animal welfare, coupled with rising egg prices, the food industry is urgently seeking clean-label, sustainable alternatives. The yeast-derived ingredients are highly versatile, providing texturising capabilities, including gelling, emulsifying, binding, and water-holding. Its flagship brewer’s yeast-derived egg replacer contains traces of gluten, leading it to develop the new product line based on baker’s yeast.
Suarez Garcia, PhD, revyve’s CTO and co-founder, said, “During the roll-out of our initial brewer’s yeast line, we learned through interactions with food producers that there was still a need for an effective, gluten-free egg replacer. It also had to be more neutral in flavour yet provide the same functionality as brewer’s yeast across various application categories.”
Cedric Verstraeten, CEO of revive, said, “Our high-performance ingredients can produce smooth, creamy eggless mayonnaise or a soft and airy brioche with the same sensory appeal as traditionally prepared products. Moreover, our ingredients are label-friendly. It is entirely natural, non-GMO, and rich in protein and dietary fibre.”
Upcycling has been central to its growth, with its first brewer’s yeast ingredients derived from a side-stream of the brewing industry. For its new gluten-free line, it sources baker’s yeast grown on molasses, a co-product of the sugar industry, thereby maintaining its commitment to circular economy principles and delivering remarkable sustainability performance.
Its technical team worked closely with yeast producers to identify the best strains and growth conditions for optimal performance in their process. “This is a radically new application for baker’s yeast, requiring close collaboration with suppliers to achieve the best results. The production process for baker’s yeast has been optimised for sustainability over decades, and by using such an efficient feedstock, we’ve been able to launch our texturising ingredients at commercial scale in record time,” said Garcia.
The company is bringing the new ingredient to market through its first commercial production plant in Dinteloord, Netherlands. The state-of-the-art facility has already begun producing texturising yeast protein to serve multiple customer launches. The company recently celebrated the facility’s grand opening with a ceremony attended by partners, customers, and policymakers. The 130 guests were given a tour of facility and enjoyed an eight-course culinary experience led by celebrity chef and foodservice entrepreneur Wim Balieu. The menu showcased a comprehensive range of products featuring its egg replacer, including plant-based meatballs, fried mozzarella sticks, and a twist on classic vegan pesto sauce.
The Dinteloord plant has the capacity to produce 300 tons of yeast annually. Verstraeten notes that this output is equivalent to that of 80,000 laying hens, delivering significant sustainability impact. The site is already FSSC 22000-certified for its adherence to high standards of food safety and quality. It will supply both small and large food manufacturers in Europe, North America, and beyond with clean-label, animal-free functional ingredients.
“With this new production capacity, we can meet the volume demands of larger customers while maintaining high quality and consistency, forging a path to a new paradigm in texture,” concluded Verstraeten.
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